Journal Article PUBDB-2024-00217

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In situ X-ray phase contrast imaging of the melt and vapor capillary behavior during the welding regime transition on aluminum with limited material thickness

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2023
Springer Heidelberg

Welding in the world 68(1), 43-50 () [10.1007/s40194-023-01616-1]
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Abstract: The X-ray phase contrast imaging is a powerful method to understand the fundamental behavior of the melt and keyhole during the laser beam welding process. In this paper, the keyhole-induced vapor capillary formation in the melt pool is investigated by using an adjustable laser beam source. For this purpose, the aluminum A1050 specimen with a thickness of 0.5 mm is molten only with the heat conduction welding regime by using the ring-mode laser beam. Once the specimen is molten through, the core multi-mode laser beam is then applied to vaporize the melt and a transition to keyhole welding regime occurs. Therefore, the core multi-mode laser beam with an intensity value of 33.3 MW/cm2 is investigated. The correlation between the keyhole-induced vapor capillary and the melt behavior is further investigated in this paper which was recorded with a high sampling rate of 19 kHz. In addition, a theoretical calculation about the keyhole depth is discussed in this paper.

Classification:

Contributing Institute(s):
  1. DOOR-User (DOOR ; HAS-User)
  2. Helmholtz-Zentrum Hereon (Hereon)
Research Program(s):
  1. 6G3 - PETRA III (DESY) (POF4-6G3) (POF4-6G3)
  2. DFG project 236616214 - SFB 1120: Bauteilpräzision durch Beherrschung von Schmelze und Erstarrung in Produktionsprozessen (236616214) (236616214)
Experiment(s):
  1. PETRA Beamline P07 (PETRA III)

Appears in the scientific report 2024
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Medline ; Creative Commons Attribution CC BY 4.0 ; OpenAccess ; Clarivate Analytics Master Journal List ; DEAL Springer ; Essential Science Indicators ; IF < 5 ; JCR ; SCOPUS ; Science Citation Index Expanded ; Web of Science Core Collection
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 Record created 2024-01-16, last modified 2025-07-24


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