Journal Article PUBDB-2025-05584

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Role of Mg:Al ratio and Pt promotion on mitigating the deactivation of Ni-based methane steam reforming catalysts

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2025
Elsevier Amsterdam

Applied catalysis / B 385, 126305 () [10.1016/j.apcatb.2025.126305]
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Abstract: Ni-based catalysts for CH<sub>4</sub> steam reforming require fine tuning to withstand deactivation under dynamic operation conditions relevant to emerging H<sub>2</sub>-driven technologies. This study investigates the impact of Mg:Al ratio and Pt presence in catalyst composition on the activity and stability of industrially relevant Ni-based mono- and bimetallic catalysts during simulated daily start-up and shut-down cycles in various gas atmospheres. The evolution of the catalyst structure during extensive testing procedures was investigated in detail by complementary electron microscopy, in situ/operando XAS and XRD. The results obtained revealed that the catalyst deactivation is promoted at high Mg:Al ratios and especially affects the monometallic catalysts. By converting CH<sub>4</sub> at lower temperatures, Pt regulates Ni oxidation extent and its incorporation into MgO lattice. Further prevention of catalyst deactivation was achieved by optimizing the reactor shut-down procedure to minimize its simultaneous exposure to high temperatures and H<sub>2</sub>O vapors. By flushing the reactor with N<sub>2</sub> only around the reaction extinction temperature, a fraction of Ni species is maintained in metallic state, which is beneficial for the long-term activity and reaction operation economy.

Classification:

Contributing Institute(s):
  1. DOOR-User (DOOR ; HAS-User)
Research Program(s):
  1. 6G3 - PETRA III (DESY) (POF4-6G3) (POF4-6G3)
  2. FS-Proposal: II-20230692 (II-20230692) (II-20230692)
Experiment(s):
  1. PETRA Beamline P65 (PETRA III)

Appears in the scientific report 2025
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Medline ; Creative Commons Attribution CC BY 4.0 ; OpenAccess ; Clarivate Analytics Master Journal List ; Current Contents - Engineering, Computing and Technology ; Current Contents - Physical, Chemical and Earth Sciences ; Ebsco Academic Search ; Essential Science Indicators ; IF >= 20 ; JCR ; SCOPUS ; Science Citation Index Expanded ; Web of Science Core Collection
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 Record created 2025-12-16, last modified 2026-03-24


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