Journal Article PUBDB-2025-02371

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In Situ X-ray Phase Contrast Imaging of Humping Formation During Laser Beam Welding of 1.4404 Stainless Steel

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2025
[Verlag nicht ermittelbar] Osaka

Journal of Laser Micro/Nanoengineering 20(1), 1 - 9 () [10.2961/jlmn.2025.01.2001]
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Abstract: Continuous development of laser beam sources and process technologies allows higher welding speeds, partly due to the high focus ability and brilliance of fiber laser sources. However, the increasing interest in cost-efficient production of bipolar plates for fuel cells, for example, poses a challenge due to imperfections, which occur during high-speed welding of metals. A particular defect – referred to as humping in the welding sector – manifests itself in the form of periodical accumulation of solidified melt on the weld bead surface. The main objective of this paper is to establish a basic under- standing of humping, which could allow a shift of the effect to higher welding speeds for stainless steel 316L. This is done through tests using in-situ X-ray videographic images. Factors of capillary dynamics and capillary behavior that cause humping are analyzed. Furthermore, attempts to shift the humping limit are investigated using an Adjustable Ring Mode (ARM) laser. With the flexible power control of the core to ring beam, the capillary dynamics and the occurrence of humping are closely examined. Finally, new findings with regards to the indicators for the occurrence of humping and anssessment of the use of an ARM laser to avoid humping are deduced.Keywords: laser welding, stainless steel, humping, welding speed, keyhole dynamics, vapor capillary, X-ray imaging

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Contributing Institute(s):
  1. DOOR-User (DOOR ; HAS-User)
  2. Helmholtz-Zentrum Hereon (Hereon)
Research Program(s):
  1. 6G3 - PETRA III (DESY) (POF4-6G3) (POF4-6G3)
  2. FS-Proposal: BAG-20211050 (BAG-20211050) (BAG-20211050)
  3. DFG project G:(GEPRIS)236616214 - SFB 1120: Bauteilpräzision durch Beherrschung von Schmelze und Erstarrung in Produktionsprozessen (236616214) (236616214)
  4. SFB 1120 A01 - Steuerung von Geometrie und Metallurgie beim Laserstrahl-Mikroschweißen durch Beeinflussung der Schmelzbaddynamik über örtlich und zeitlich angepassten Energieeintrag (A01) (260036706) (260036706)
Experiment(s):
  1. PETRA Beamline P07 (PETRA III)

Appears in the scientific report 2025
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Clarivate Analytics Master Journal List ; Current Contents - Engineering, Computing and Technology ; Current Contents - Physical, Chemical and Earth Sciences ; Essential Science Indicators ; IF < 5 ; JCR ; SCOPUS ; Science Citation Index Expanded ; Web of Science Core Collection
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 Record created 2025-07-13, last modified 2026-02-09


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