Journal Article PUBDB-2024-06364

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Understanding the high-temperature deformation behavior of additively manufactured γ'-forming Ni-based alloys by microstructure heterogeneities-integrated creep modelling

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2024
Elsevier Amsterdam [u.a.]

Additive manufacturing 88, 104256 () [10.1016/j.addma.2024.104256]
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Abstract: Additively manufactured (AM) alloys present unique and heterogeneous microstructures due to the complex, highly dynamic laser-material interactions. These AM-inherent heterogeneities impede the widespread adoption of AM components, necessitating a profound comprehension of their impact on mechanical properties. Despite extensive research on AM of Ni-based alloys, limited attention has been paid to their creep behavior due to the time-intensive nature of creep tests and the long research cycles. Moreover, experiments and conventional alloy-centric approaches to creep modelling are deemed insufficient in quantifying the effects of AM-specific heterogeneities on creep cavity acceleration and in incorporating the microstructural evolution during creep. To address this critical knowledge gap, a novel computational framework was developed within the structure-property paradigm to unravel the intricate mechanisms governing creep properties. A mechanistic creep model was formulated based on fundamental dislocation creep mechanisms, encompassing dislocation climb-glide motion controlled by γ' precipitates, grain-boundary-sliding (GBS) resistance resulting from M23C6 carbides, and the kinetics of cavity formation. The framework integrates the in situ nucleation, precipitation, and coarsening of γ' precipitates during creep by a precipitation model. The results revealed an excellent agreement in terms of γ' precipitate evolution, creep strain, and strain-rate evolution, the predicted creep life, and times to 1 % strain. By elucidating the intricate interplay between microstructural heterogeneities and creep behavior on the cavity nucleation and GBS mechanisms, the developed computational framework provided valuable insights for enhancing the performance of Ni-based alloys manufactured through AM.


Contributing Institute(s):
  1. DOOR-User (DOOR ; HAS-User)
Research Program(s):
  1. 6G3 - PETRA III (DESY) (POF4-6G3) (POF4-6G3)
  2. FS-Proposal: I-20220679 EC (I-20220679-EC) (I-20220679-EC)
  3. topAM - Tailoring ODS materials processing routes for additive manufacturing of high temperature devices for aggressive environments (958192) (958192)
Experiment(s):
  1. PETRA Beamline P21.2 (PETRA III)

Appears in the scientific report 2024
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Medline ; Creative Commons Attribution CC BY 4.0 ; OpenAccess ; Clarivate Analytics Master Journal List ; Current Contents - Engineering, Computing and Technology ; Essential Science Indicators ; IF >= 10 ; JCR ; SCOPUS ; Science Citation Index Expanded ; Web of Science Core Collection
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 Record created 2024-10-21, last modified 2025-07-23


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