Journal Article PUBDB-2024-01323

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Operando probing of the surface chemistry during the Haber–Bosch process

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2024
Nature Publ. Group London [u.a.]

Nature 625(7994), 282-286 () [10.1038/s41586-023-06844-5]
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Abstract: The large-scale conversion of N$_2$ and H$_2$ into NH$_3$ (refs.$^{ 1,2}$) over Fe and Ru catalysts$^3$ for fertilizer production occurs through the Haber–Bosch process, which has been considered the most important scientific invention of the twentieth century$^4$. The active component of the catalyst enabling the conversion was variously considered to be the oxide$^5$, nitride$^2$, metallic phase or surface nitride6, and the rate-limiting step has been associated with N$_2$ dissociation$^{7,8,9}$, reaction of the adsorbed nitrogen$^{10}$ and also NH$_3$ desorption$^{11}$. This range of views reflects that the Haber–Bosch process operates at high temperatures and pressures, whereas surface-sensitive techniques that might differentiate between different mechanistic proposals require vacuum conditions. Mechanistic studies have accordingly long been limited to theoretical calculations$^{12}$. Here we use X-ray photoelectron spectroscopy—capable of revealing the chemical state of catalytic surfaces and recently adapted to operando investigations13 of methanol14 and Fischer–Tropsch synthesis$^{15}$—to determine the surface composition of Fe and Ru catalysts during NH$_3$ production at pressures up to 1 bar and temperatures as high as 723 K. We find that, although flat and stepped Fe surfaces and Ru single-crystal surfaces all remain metallic, the latter are almost adsorbate free, whereas Fe catalysts retain a small amount of adsorbed N and develop at lower temperatures high amine (NH$_x$) coverages on the stepped surfaces. These observations indicate that the rate-limiting step on Ru is always N$_2$ dissociation. On Fe catalysts, by contrast and as predicted by theory$^{16}$, hydrogenation of adsorbed N atoms is less efficient to the extent that the rate-limiting step switches following temperature lowering from N$_2$ dissociation to the hydrogenation of surface species.

Classification:

Contributing Institute(s):
  1. PETRA-S (FS-PETRA-S)
  2. DOOR-User (DOOR ; HAS-User)
Research Program(s):
  1. 632 - Materials – Quantum, Complex and Functional Materials (POF4-632) (POF4-632)
  2. 6G3 - PETRA III (DESY) (POF4-6G3) (POF4-6G3)
  3. SWEDEN-DESY - SWEDEN-DESY Collaboration (2020_Join2-SWEDEN-DESY) (2020_Join2-SWEDEN-DESY)
Experiment(s):
  1. PETRA Beamline P22 (PETRA III)

Appears in the scientific report 2024
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 Record created 2024-04-05, last modified 2025-07-15


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