Journal Article PUBDB-2023-05213

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The mechanism of Fe-rich intermetallic compound formation and growth on inoculants revealed by electron backscattered diffraction and X-ray imaging

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2023
Elsevier Science Amsterdam [u.a.]

Materials and design 232, 112110 () [10.1016/j.matdes.2023.112110]
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Abstract: Fe-rich intermetallics affect critically the mechanical properties and recyclability of aluminium alloys. Increasing effort has been spent on the inoculation of these intermetallics, hoping to promote a finer distribution. Recently Al-5Ti-1B (wt.%), originally developed to refine -Al, has been shown to refine Al$_{13}$Fe$_4$, an intermetallic phase present in a variety of Al alloys. However, mechanisms of the formation and growth of the intermetallics on the inoculants are unclear. In this paper, Ti is added to Fe-containing Al alloys to produce a large number of potent Al$_3$Ti particles, the active inoculant in Al-5Ti-1B. We use a combination of electron backscattered diffraction, in situ synchrotron X-ray radiography and post-solidification X-ray computed tomography to investigate the formation and growth of primary Al$_{13}$Fe$_4$ on Al$_3$Ti inoculants, first in a model Al-Fe alloy, with key insights then confirmed in a high Fe-containing, recycled 6xxx alloy. Crystallographic orientation relationships between Al$_{13}$Fe$_4$ and Al$_3$Ti are analysed comprehensively, and the formation and growth dynamics of Al$_{13}$Fe$_4$ on Al$_3$Ti is also unveiled. A strong link is revealed between the formation of Al$_{13}$Fe$_4$ on Al$_3$Ti and a twinning-related pseudo-symmetry of Al$_{13}$Fe$_4$. Finally, a potential strategy to refine both intermetallics and -Al in recycled alloys with elevated Fe concentration is proposed.

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Contributing Institute(s):
  1. DOOR-User (DOOR ; HAS-User)
Research Program(s):
  1. 6G3 - PETRA III (DESY) (POF4-6G3) (POF4-6G3)
Experiment(s):
  1. PETRA Beamline P05 (PETRA III)

Appears in the scientific report 2023
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 Record created 2023-08-25, last modified 2025-07-24


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