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@ARTICLE{Pfeffer:639057,
author = {Pfeffer, Nina and Kaiser, Maximilian Alexander and Feix,
Werner and Kälble, Nils and Merten, Mathias and Stark,
Andreas and Haufe, Andre and Meyer, Thomas and Tröster,
Thomas and Höppel, Heinz Werner},
title = {{E}nergy- and material-efficient {T}i-6{A}l-4{V} sheet part
fabrication by the novel {TISTRAQ}-process, including
resistance heating and tool-based quenching: {I}nsights into
test stand design and material potential},
journal = {Materials science $\&$ engineering / A},
volume = {945},
issn = {0921-5093},
address = {Amsterdam},
publisher = {Elsevier},
reportid = {PUBDB-2025-04295},
pages = {149015},
year = {2025},
abstract = {Sustainable and lightweight manufacturing processes are
essential for reducing greenhouse gas emissions
andconserving resources. The novel TISTRAQ-process combines
a two-stage, short-time heat treatment with anadvanced
heating and non-isothermal hot forming strategy, thereby
ensuring high material and energy efficiency.In this work, a
simplified laboratory-scale test stand was developed,
enabling direct electric resistanceheating and subsequent
tool-based quenching of Ti-6Al-4V sheet strips under
near-process conditions, butwithout the complexity of
simultaneous forming. The setup allows systematic variation
of key process parameterswith minimal material consumption,
an approach applied in this study to investigate their
influence on materialproperties. Finite element simulations
supported the test stand design and provided a valuable
understanding oftemperature inhomogeneities and their
relevance for microstructural evolution and process control.
The paperprovides detailed insights into (i) the design and
capabilities of the test stand, (ii) simulation-based
evaluation oftemperature homogeneity, (iii) the TISTRAQ
process route - including resistance heating, tool-based
quenching,and additional short-time annealing, (iv) the
resulting microstructural and mechanical properties, and (v)
thematerial response to critical parameters. Experimental
results confirm the high potential of the TISTRAQ-processto
enhance the tensile strength of Ti-6Al-4V. The solution heat
treatment temperature and time delay prior toquenching were
identified as critical parameters due to their strong
influence on microstructure and mechanicalbehavior. Overall,
the study demonstrates how tailored process control can
unlock the material potential ofTi-6Al-4V. It also indicates
a good scalability of the TISTRAQ-process for lightweight,
resource-efficient productionof next-generation titanium
alloy sheet parts.},
cin = {DOOR ; HAS-User / Hereon},
ddc = {530},
cid = {I:(DE-H253)HAS-User-20120731 / I:(DE-H253)Hereon-20210428},
pnm = {6G3 - PETRA III (DESY) (POF4-6G3) / FS-Proposal: I-20230881
(I-20230881)},
pid = {G:(DE-HGF)POF4-6G3 / G:(DE-H253)I-20230881},
experiment = {EXP:(DE-H253)P-P07-20150101},
typ = {PUB:(DE-HGF)16},
doi = {10.1016/j.msea.2025.149015},
url = {https://bib-pubdb1.desy.de/record/639057},
}