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@ARTICLE{Brueggenjuergen:622958,
author = {Brueggenjuergen, Jan and Spurk, Christoph and Hummel, Marc
and Franz, Christoph and Häusler, Andrè and Olowinsky,
Alexander and Beckmann, Felix and Moosmann, Julian},
title = {{A}nalyzing multispectral emission and synchrotron data to
evaluate the quality of laser welds on copper},
journal = {Journal of laser applications},
volume = {36},
number = {3},
issn = {1042-346X},
address = {Orlando, Fla.},
publisher = {Laser Inst. of America},
reportid = {PUBDB-2025-00594},
pages = {032032},
year = {2024},
abstract = {The validation of laser welding of metallic materials is
challenging due to its highly dynamic processes and limited
accessibility to the weld. The measurement of process
emissions and the processing laser beam are one way to
record highly dynamic process phenomena. However, these
recordings always take place via the surface of the weld.
Phenomena on the inside are only implicitly recognizable in
the data and require further processing. To increase the
validity of the diagnostic process, the multispectral
emission data are synchronized with synchrotron data
consisting of in situ high-speed images based on phase
contrast videography. The welding process is
transilluminated by synchrotron radiation and recorded
during execution, providing clear contrasts between solid,
liquid, and gaseous material phases. Thus, dynamics of the
vapor capillary and the formation of defects such as pores
can be recorded with high spatial and temporal resolution of
<5 μm and >5 kHz. In this paper, laser welding of
copper Cu-ETP and CuSn6 is investigated at the Deutsches
Elektronen-Synchrotron (DESY). The synchronization is
achieved by leveraging a three-stage deep learning approach.
A preprocessing Mask-R-CNN, dimensionality reduction
PCA/Autoencoders, and a final LSTM/Transformer stage provide
end-to-end defect detection capabilities. Integrated
gradients allow for the extraction of correlations between
defects and emission data. The novel approach of correlating
image and sensor data increases the informative value of the
sensor data. It aims to characterize welds based on the
sensor data not only according to IO/NIO but also to provide
a quantitative description of the defects in the weld.},
cin = {DOOR ; HAS-User / Hereon},
ddc = {530},
cid = {I:(DE-H253)HAS-User-20120731 / I:(DE-H253)Hereon-20210428},
pnm = {6G3 - PETRA III (DESY) (POF4-6G3) / DFG project
G:(GEPRIS)236616214 - SFB 1120: Bauteilpräzision durch
Beherrschung von Schmelze und Erstarrung in
Produktionsprozessen (236616214) / FS-Proposal: BAG-20211050
(BAG-20211050)},
pid = {G:(DE-HGF)POF4-6G3 / G:(GEPRIS)236616214 /
G:(DE-H253)BAG-20211050},
experiment = {EXP:(DE-H253)P-P07-20150101},
typ = {PUB:(DE-HGF)16},
UT = {WOS:001298503700001},
doi = {10.2351/7.0001600},
url = {https://bib-pubdb1.desy.de/record/622958},
}