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@ARTICLE{Burger:622949,
author = {Burger, Silvana and Forster, Carola and Spurk, Christoph
and Hummel, Marc and Olowinsky, Alexander and Beckmann,
Felix and Moosmann, Julian and Schmidt, Michael},
title = {{P}rocess zone morphology and melt dynamics in laser remote
fusion cutting ({RFC}) revealed by high-speed {X}-ray
imaging},
journal = {Optics and lasers in engineering},
volume = {in press},
issn = {0143-8166},
address = {Amsterdam [u.a.]},
publisher = {Elsevier Science},
reportid = {PUBDB-2025-00585},
pages = {108756 -},
year = {2024},
note = {online first},
abstract = {Laser material processing procedures yield numerous
benefits, as non-contact manipulation of the workpiece, high
precision, and extensive automation capabilities. For metal
joining, laser beam welding is a widely used process
employed in industry, for example in automotive body
construction and in the production of electronic components.
With the same optical setups as usually used for laser beam
welding, a melt ejection can be induced in sheet metal,
resulting in the formation of a cut. This enables laser
remote fusion cutting (RFC) based on a melt ejection without
the need for tools near the process zone. A comprehensive
understanding of the conditions and mechanisms causing the
melt ejection or preventing it is yet to be achieved.In this
study, in-situ observations of the process zone in RFC were
performed using high-speed X-ray imaging with synchrotron
radiation, achieving frame rates up to Image 1 for steel
samples and Image 2 for AlMg3 samples. Key features of the
process zone morphology are extracted by means of image
processing from the recordings, such as the angle of front
wall inclination or the ejection direction for different
process parameters. The front wall angle for RFC is in line
with an established model for the front wall angle in laser
beam welding. Propagation-based phase-contrast imaging
reveals the melt film at the cutting front, showing a
decrease of the melt film thickness with increasing feed
velocities. Melt dynamics at transitions between process
states of cutting and not cutting could be observed. The
temporal resolution was insufficient to capture humps in the
melt film at the front wall in steel samples. These were
resolved for AlMg3 samples, confirming that humps at the
front wall play an important role in the melt dynamics.},
cin = {Hereon},
ddc = {530},
cid = {I:(DE-H253)Hereon-20210428},
pnm = {6G3 - PETRA III (DESY) (POF4-6G3) / DFG project
G:(GEPRIS)236616214 - SFB 1120: Bauteilpräzision durch
Beherrschung von Schmelze und Erstarrung in
Produktionsprozessen (236616214)},
pid = {G:(DE-HGF)POF4-6G3 / G:(GEPRIS)236616214},
experiment = {EXP:(DE-H253)P-P07-20150101},
typ = {PUB:(DE-HGF)16},
UT = {WOS:001436419500001},
doi = {10.1016/j.optlaseng.2024.108756},
url = {https://bib-pubdb1.desy.de/record/622949},
}