Contribution to a conference proceedings PUBDB-2021-02968

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Temporally and spatially highly resolved reconstruction of vapor capillary geometry during laser beam welding using synchrotron radiation

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2021

Lasers in Manufacturing Conference 2021, MünchenMünchen, Germany, 21 Jun 2021 - 24 Jun 20212021-06-212021-06-24 979-989 ()  GO

Abstract: Welds of electrical components made of aluminium and copper need high electrical and mechanical quality. Process instabilities do not allow a continuous reproducibility. To generate a deeper understanding of the process and to evaluate process dynamics, it is possible to use modern in situ analysis methods. In this work, in situ phase-contrast high-speed videography using synchrotron radiation is presented. The phase contrast method reveals the phase boundaries between solid, liquid, and gaseous phases. A spatial resolution down to < 20 μm is possible due to the high coherence of the synchrotron beam, which allows to observe small vapor capillaries of fiber lasers with < 100 μm diameter. 3D capillary geometries are reconstructed from 2D image data of welds on aluminium using a fibre laser and disc laser. Ray tracing is performed using this reconstruction, which allows the time resolved tracking ofthe laser beam inside the vapor capillary for quantitative estimations.


Contributing Institute(s):
  1. FS-Photon Science (FS-PS)
Research Program(s):
  1. 6G3 - PETRA III (DESY) (POF4-6G3) (POF4-6G3)
  2. FS-Proposal: I-20191140 (I-20191140) (I-20191140)
  3. SFB 1120 A01 - Steuerung von Geometrie und Metallurgie beim Laserstrahl-Mikroschweißen durch Beeinflussung der Schmelzbaddynamik über örtlich und zeitlich angepassten Energieeintrag (A01) (260036706) (260036706)
Experiment(s):
  1. PETRA Beamline P07 (PETRA III)

Appears in the scientific report 2021
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 Record created 2021-07-13, last modified 2023-07-14


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