000301888 001__ 301888 000301888 005__ 20211110134751.0 000301888 0247_ $$2datacite_doi$$a10.3204/PUBDB-2016-02947 000301888 037__ $$aPUBDB-2016-02947 000301888 041__ $$aEnglish 000301888 0881_ $$aDESY-M-00-04ZC; JLAB-ACC-00-20 000301888 088__ $$2DESY$$aDESY-M-00-04ZC 000301888 088__ $$2Other$$aJLAB-ACC-00-20 000301888 1001_ $$0P:(DE-H253)PIP1003074$$aSinger, W.$$b0$$eCorresponding author$$udesy 000301888 1112_ $$aThe 7th European Particle Accelerator Conference EPAC 2000$$cVienna$$d2000-06-26 - 2000-06-30$$gEPAC 2000$$wAustria 000301888 245__ $$aHydro Forming of TESLA Cavities at DESY 000301888 260__ $$aHamburg$$bDESY$$c2000 000301888 300__ $$a327-329 000301888 3367_ $$2ORCID$$aCONFERENCE_PAPER 000301888 3367_ $$033$$2EndNote$$aConference Paper 000301888 3367_ $$2BibTeX$$aINPROCEEDINGS 000301888 3367_ $$2DRIVER$$aconferenceObject 000301888 3367_ $$0PUB:(DE-HGF)29$$2PUB:(DE-HGF)$$aReport$$mreport 000301888 3367_ $$2DataCite$$aOutput Types/Conference Paper 000301888 3367_ $$0PUB:(DE-HGF)8$$2PUB:(DE-HGF)$$aContribution to a conference proceedings$$bcontrib$$mcontrib$$s1473424376_1652 000301888 520__ $$aSince several years the development of seamless niobium cavity fabrication by hydro forming is being pursued at DESY. This technique offers the possibility of lower cost of fabrication and perhaps better rfperformance of the cavities because of the elimination of electron-beam welds, which in the standard fabrication technique have sometimes lead to inferior cavity performance due to defects. Several single cell 1300 MHz cavities have been formed from high purity seamless niobium tubes, which are under computer control expanded with internal pressure while simultaneously being swaged axially. The seamless tubes have been made by either back extrusion and flow forming or by spinning or deep drawing. Standard surface treatment techniques such as high temperature post purification, buffered chemical polishing(BCP), electropolishing (EP) and high pressure ultra pure water rinsing (HPR) have been applied to these cavities. The cavities exhibited high Q - values of 2 x 10$^10$ at 2K and residual resistances as low as 3 n$\Omega$ after the removal of a surface layer of app. 100 $\mu$m by BCP. Surprisingly, even at high gradients up to the maximum measured values of E$_{acc}$ $\approx$ 33 MV/m the Q-value did not decrease in the absence of field emission as often observed. 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