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@ARTICLE{Taylor:625895,
author = {Taylor, Zane and Reddy, Tharun and Fang, Lichao and
Oppermann, Patrick and Kramer, Patrick L. and Decker,
Franz-Josef and Seaberg, Matthew and Chollet, Matthieu and
van Driel, Tim and Halavanau, Alex and Hart, Philip and
Dayton, Matthew and Seiboth, Frank and Wang, Wenxin and Gee,
Carolyn and Wilson, Abigail and Margraf-O'Neal, Rachel and
Chatterjee, Gourab and Chen, Ying and Molesky, Ilana J. P.
and Wang, Yifan and Irvine, Sara and Stanton, Jade and
Melendrez, Cynthia and Banta, Kelsey and Nelson, Silke and
Thampy, Vivek and Katagiri, Kento and Haubro, Morten and
Liu, Sen and Pal, Dayeeta and Moghimi, Lauren and Tassone,
Christopher and Dresselhaus-Marais, Leora},
title = {{H}igh-resolution in situ characterization of laser powder
bed fusion via transmission {X}-ray microscopy at {X}-ray
free-electron lasers},
journal = {Journal of synchrotron radiation},
volume = {32},
number = {3},
issn = {0909-0495},
address = {Chester},
publisher = {IUCr},
reportid = {PUBDB-2025-01220},
pages = {524 - 533},
year = {2025},
abstract = {In this work, we describe the instrumentation used to
perform the first operando transmission X-ray microscopy
(TXM) and simultaneous X-ray diffraction of laser melting
simulating laser powder bed fusion on the XCS instrument at
the Linac Coherent Light Source (LCLS) X-ray free-electron
laser (XFEL). Our TXM with 40× magnification in the X-ray
regime at 11 keV gave spatial resolutions down to 940 nm
per line pair, with effective pixel sizes down to 206 nm,
image integration times of <100 fs, and frame rates
tunable between 2.1 and 119 ns for two probe frames
(0.48 GHz to 8.4 MHz). Images were recorded on Zyla and
Icarus (UXI) detectors to trade off between spatial
resolution and time dynamics. A 1 kW CW IR laser was
coupled into the interaction point to conduct pump–probe
studies of laser melting and solidification dynamics. Our
temporal and spatial resolution with attenuation-based
contrast exceeds that currently possible with
synchrotron-based high-speed radiography. This system was
sensitive to feature velocities of 10–12000 m s$^
{−1}$ but we did not observe any motion in this range in
the laser melting of Al6061 alloy. Shockwaves were not
observed and hot cracking proceeded at velocities below the
detection limits. Pore accumulation was observed between
successive shots, indicating that bubble escape mechanisms
were not active. With proper experimental design, the
spatial resolution, contrast and field of view could be
further improved or modified. The increased brightness and
narrower bandwidth of the XFEL allowed for this imaging
technique and it lays the groundwork for a wide range of
operando techniques to study additive manufacturing.},
cin = {FS-PETRA},
ddc = {550},
cid = {I:(DE-H253)FS-PETRA-20140814},
pnm = {632 - Materials – Quantum, Complex and Functional
Materials (POF4-632)},
pid = {G:(DE-HGF)POF4-632},
experiment = {EXP:(DE-MLZ)External-20140101},
typ = {PUB:(DE-HGF)16},
pubmed = {pmid:40167485},
UT = {WOS:001486450700002},
doi = {10.1107/S1600577525001675},
url = {https://bib-pubdb1.desy.de/record/625895},
}